Description
Johnson/Evinrude Fuel Pump Cap – Early Gasket Style vs. Later O-Ring Style
The Johnson/Evinrude Fuel Pump Cap was produced in two different sealing configurations, and choosing the correct version is important for proper fuel pump sealing.
The two caps may look similar from the outside, but the inside sealing surface is noticeably different.
How to Tell Which Fuel Pump Cap You Have
That inside surface is the easiest and most reliable way to determine which version you have. Instead of relying only on engine year, inspect the inside of the cap which is where the biggest difference between the two designs can be seen.
Early Style – 330092 / 0330092
The early cap uses a flat gasket between the cap and fuel pump body. The easiest visual identifier is the raised sealing ridge around the outer inside edge of the cap.
This raised ridge compresses against the gasket to create the seal.
If you see a raised ridge running around the inside perimeter, you most likely have the early gasket-style cap.
Later Style – 433518 / 0433518
The later cap changed from a flat gasket to an O-ring sealing system.
Instead of the raised sealing ridge used on the earlier cap, the later version has recessed groove molded into the inside surface.
These grooves are designed to hold the O-rings in place.
If you see distinct grooves for O-rings, you have the later style.
Quick Identification Guide
Raised ridge = Early 330092 gasket-style cap
Recessed grooves = Later 433518 O-ring-style cap
This is the best way to identify the correct version before ordering.
Why the Sealing Style Matters
The two caps use different methods to seal against the fuel pump body. The early cap depends on the raised ridge compressing against a flat gasket. The later cap depends on O-rings fitting into recessed grooves.
Using the wrong sealing style can cause:
- Fuel leakage
- Air entering the fuel system
- Poor pump sealing
- Hard starting
- Inconsistent fuel delivery
- Fuel starvation under load
- Repeated seal failure
A gasket-style cap should not be converted to an O-ring setup unless replacing the entire cap assembly, and an O-ring-style cap should not be used with the flat gasket arrangement.
Key Differences Between the Two Caps
Early 330092 Cap
- Uses a flat gasket
- Has a raised sealing ridge
- Sealing pressure is created by compressing the gasket
- Correct seal: 338879
Later 433518 Cap
- Uses O-rings
- Has recessed grooves for the seals
- Sealing pressure is created by O-rings seated in those grooves
- Correct O-Ring: 319528
Common Signs the Cap or Seal Needs Service
Possible symptoms include:
- Fuel seepage around the cap
- Wetness around the fuel pump
- Fuel odor under the cowling
- Air entering the fuel system
- Hard starting
- Engine hesitation
- Loss of RPM under load
- Fuel starvation
- Cracked cap
- Damaged sealing ridge
- Damaged O-ring groove
- Flattened or deteriorated gasket
- Hardened, cut, or swollen O-rings
Because these same symptoms can also come from hoses, fittings, the diaphragm, or the fuel pump body itself, inspect the complete assembly during service.
Why the Inside of the Cap Is the Best Identifier
Johnson/Evinrude used both styles over overlapping production periods, which means engine year alone may not always tell you which cap is installed.
Parts may also have been replaced during previous repairs.
For that reason, the safest method is to remove the cap and look at the inside sealing surface.
At Liquid Revolutions, we recommend identifying the part visually before ordering:
Raised ridge = gasket style
Recessed grooves = O-ring style
That simple check can prevent ordering the wrong cap or seal and can save time during fuel pump service.
Performance & Racing Considerations
For performance and racing outboards, a properly sealed fuel pump cap is especially important because fuel demand increases as RPM rises.
A small air leak that may not be noticeable at idle can become a much larger problem under sustained high-RPM operation.
Making sure the correct cap and sealing system are used helps maintain reliable fuel delivery and eliminates one possible source of fuel-system problems.
Whether you are restoring an older Johnson/Evinrude fuel pump or servicing a performance engine, correctly identifying the early or later cap is an important part of proper fuel pump maintenance.
Does not include Gasket or O-Ring



